Job Details

Staff Mechanical Engineer

ESAero is seeking a self-motivated Mechanical Engineer to join our team in San Luis Obispo, CA. The engineer will assist in the multi-functional product development of new aircraft design and manufacturing, while collaborating with other engineering disciplines and project personnel.

Responsibilities and Duties:

• Create or modify 3-D models, detailed drawings, assemblies and installations, system requirements, interface/supplier control drawings, performance specifications, system checkout procedures and statements of work.
• Structural or thermal analysis of structures and systems.
• Support the creation of system requirements, trade studies, sub-component and test plans.
• Optimize designs for manufacturability (DFM), assembly (DFA), and maintainability.
• Support the creation of engineering development work orders, build guides and travelers.
• Collaborate with machinists, technicians, and manufacturing engineers to iterate quickly.
• Support and/or lead the development, test, verification, and validation of mechanical systems.
• Coordinate with internal and external integrated product teams.
• Provide manufacturing, component test and ground/flight test support.
• Utilize PDM for revision and configuration control.
• Create and participate in design reviews.
• Provide mentorship and technical guidance to junior engineers.
• Contribute to long-term strategic planning within the discipline.

Required Qualifications and Skills:

• Bachelor's Degree - Engineering.
• Minimum 9 years of mechanical design experience.
• Expert with SolidWorks and SolidWorks PDM (or similar).
• Expert at detailing drawings to include appropriate use of GD&T.
• Experience with HyperWorks (or similar).
• Proficient at system integration and collaboration with multidisciplinary teams.
• Experience with Full Lifecycle Product Development.
• Hands-on experience working with machine shops, integrating prototype designs, and conducting validation tests.
• Advanced understanding of structures, mechanisms, system layout, and materials.
• Proficiency with the Microsoft Office Suite (Word, Excel, PowerPoint).
• Solid organizational skills and detailed oriented.
• Strong Writing Skills.
• US Citizenship Required.
• Willing to relocate to San Luis Obispo, CA.

Desirable Qualifications and Skills:

• Fundamental understanding of other disciplines including stress, dynamics, thermal analysis, production, electronics, systems engineering, etc.
• Experience with composite design and layup.
• Experience with DFM/A.
• Experience transitioning a product to production.
• Experience with Risk Management.
• Familiarity with Military standards relating to the mechanical design of aircraft.
• Familiarity with Engineering Change Requests/Orders ECR/Os.
• Experience with a gated design process/workflow.
• Experience with supplier management and procurement (such as SOWs, RFPs, and/or vendor management).

Comprehensive Benefits & Perks:

• Health & Wellness: Choose from three health, dental, and vision plans - including a 100% employer-paid option covering both employees and their families.
• Paid Time Off: Enjoy 120 hours of PTO, 80 hours accrued plus an additional 40 hours of holiday break pay in addition to Christmas Eve, Christmas Day, and New Year's Day off.
• Life Insurance: $25,000 employer-paid life insurance policy, with the option to purchase additional coverage for employees and their families.
• Supplemental Coverage: Access optional benefits such as Critical Illness, Hospital Indemnity, Accident Insurance, and Critical Illness with Skin Cancer coverage.
• Health Savings Account (HSA): Take advantage of a tax-advantaged HSA to manage medical expenses.
• Retirement Savings: 401(k) with a company match to support your financial future.
• Paid Holidays: Enjoy 9 paid holidays throughout the year.
• Work Environment: A casual dress code, complimentary snacks, and a welcoming company culture.
• Ideal Location: Work in an area that offers an outstanding quality of life - a perfect place to live, work, and play!

Company Overview

• Empirical Systems Aerospace, Inc (ESAero) is a leader in aerospace engineering, product development, and manufacturing, dedicated to delivering high-quality, innovative, and cost-effective solutions to the industry. We specialize in cutting-edge system design, rapid product development, precision manufacturing, comprehensive testing, and technology demonstrations to support the evolving needs of the aerospace community. Committed to excellence, on-time delivery, and continuous growth, we invest in infrastructure to expand our manufacturing and aftermarket capabilities while maintaining the highest standards of engineering services.
• At ESAero, we dont just build products, we engineer solutions that propel the aerospace industry forward.
• **This position is fully on-site at ESAero in San Luis Obispo, CA**

ESAero is an equal opportunity employer. E-Verify participation required for employment. Must present proof of authorization to work in the United States. Must be able to pass background check. Hiring Range: $ 130k-190k Salary Exempt (DOE)